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welding cast aluminium   
I can't find uk.rec lawmowers so I thought you guys would know.

I mowed my lawn yesterday and hit a chunk of metal which knocked a section
out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm thick.

Will this weld back on with my MIG welder, using different wire. What else
will I need? Argon perhaps?
Date:Mon, 11 Jul 2005 14:38:06 +0100   Author:  

Re: welding cast aluminium   
On Mon, 11 Jul 2005 14:38:06 +0100,  
<//www.environmentalconsultants.co.uk>> wrote:


> I can't find uk.rec lawmowers so I thought you guys would know.
>
> I mowed my lawn yesterday and hit a chunk of metal which knocked a  
> section
> out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm  
> thick.
>
> Will this weld back on with my MIG welder, using different wire.


Yes but it's boringly tricky on thin aluminium



> What else
> will I need? Argon perhaps?


Argon/helium gas & aluminium wire. & practice on a scrap bit , thin  
aluminium welds quite differently to steel.


>
>




-- 
Using Opera's revolutionary e-mail client: http://www.opera.com/mail/
Date:Mon, 11 Jul 2005 14:52:01 +0100   Author:  

Re: welding cast aluminium   
Ally wire can be quite tricky to feed through a normal mig set as it's
fairly soft and so tends to crumple up on it's way to the gun, you're
far better using a torch with a built in spooler that pulls the ally
wire through rather than the usualy pushing.  Either that or invest in
a TIG set :)

Keep the power down and practice on some scrap, you should manage but
the weld will probably be ugly as hell.
Date:11 Jul 2005 07:07:05 -0700   Author:  

Re: welding cast aluminium   
"tollermccallum"  wrote in message 
news:1121090825.577365.37850@g47g2000cwa.googlegroups.com...

> Ally wire can be quite tricky to feed through a normal mig set as it's
> fairly soft and so tends to crumple up on it's way to the gun, you're
> far better using a torch with a built in spooler that pulls the ally
> wire through rather than the usualy pushing.  Either that or invest in
> a TIG set :)
>
> Keep the power down and practice on some scrap, you should manage but
> the weld will probably be ugly as hell.
>


If it's part of the 'bodywork' and not structural, could you use some sort 
of glue to just stick the bust bit back on?

If it was me I'd just get the Duct tape out ;-)
Date:Mon, 11 Jul 2005 14:12:47 GMT   Author:  

Re: welding cast aluminium   

> If it was me I'd just get the Duct tape out ;-)
>
>


Thanks folks. I think it's going to be a pop rivetting job.
Date:Mon, 11 Jul 2005 15:45:44 +0100   Author:  

Re: welding cast aluminium   
On Mon, 11 Jul 2005 15:45:44 +0100,  
<//www.environmentalconsultants.co.uk>> wrote:


>
>> If it was me I'd just get the Duct tape out ;-)
>>
>>
>
> Thanks folks. I think it's going to be a pop rivetting job.
>
>


Way quicker :-)
Date:Mon, 11 Jul 2005 15:49:06 +0100   Author:  

Re: welding cast aluminium   
"Andrew Vevers" <http://www.environmentalconsultants.co.uk> wrote in message 
news:42d274f2$0$12914$cc9e4d1f@news.dial.pipex.com...

>I can't find uk.rec lawmowers so I thought you guys would know.
>
> I mowed my lawn yesterday and hit a chunk of metal which knocked a section
> out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm 
> thick.
>
> Will this weld back on with my MIG welder, using different wire. What else
> will I need? Argon perhaps?
>
>


Very difficult, though not impossible. I always swear by JB Weld, a tube of 
stuff that you mix with hardener. I've even used this to repair a main 
bearing housing on a tractor diesel engine which had become worn away due to 
break up of the crankshaft thrust washer. Been OK for the last 6 years. I'm 
not sure how well it works on aluminium. Could be perfectly OK, though.

Rob Graham
Date:Mon, 11 Jul 2005 16:17:06 +0000 (UTC)   Author:  

Re: welding cast aluminium   
Rob graham wrote:

> "Andrew Vevers" wrote...
>>I mowed my lawn yesterday and hit a chunk of metal which knocked a section
>>out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm 
>>thick.
>>
>>Will this weld back on with my MIG welder, using different wire. What else
>>will I need? Argon perhaps?
> 
> Very difficult, though not impossible. I always swear by JB Weld, a tube of 
> stuff that you mix with hardener.


Erm, what about Lumiweld?
Date:Mon, 11 Jul 2005 17:32:17 +0100   Author:  

Re: welding cast aluminium   
The message <42d29ed0$1_2@x-privat.org>
from Chris Bacon  contains these words:


> > Very difficult, though not impossible. I always swear by JB Weld, a
> > tube of 
> > stuff that you mix with hardener.

> Erm, what about Lumiweld?


What, that blue brie substitute the Milk Marketing Board tried to fob
off on us a few years ago?

-- 
Skipweasel.
Ivor Cutler - "Never knowingly understood."
Date:Mon, 11 Jul 2005 18:18:54 +0100   Author:  

Re: welding cast aluminium   
Guy King wrote:

> The message from Chris Bacon contains these words:
> > Somebody wrote:
> > > I always swear by JB Weld, a tube of stuff that you mix
> > > with hardener.
> 
> > Erm, what about Lumiweld?
> 
> What, that blue brie substitute the Milk Marketing Board
> tried to fob off on us a few years ago?


I don't think so, this stuff is for joining various Al alloys.
Perhaps someone else on this froup knows of Lumiweld?
Date:Mon, 11 Jul 2005 18:35:37 +0100   Author:  

Re: welding cast aluminium   
"Chris Bacon"  wrote in message 
news:42d29ed0$1_2@x-privat.org...

> Rob graham wrote:
>> "Andrew Vevers" wrote...
>>>I mowed my lawn yesterday and hit a chunk of metal which knocked a 
>>>section
>>>out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm 
>>>thick.
>>>
>>>Will this weld back on with my MIG welder, using different wire. What 
>>>else
>>>will I need? Argon perhaps?
>>
>> Very difficult, though not impossible. I always swear by JB Weld, a tube 
>> of stuff that you mix with hardener.
>
> Erm, what about Lumiweld?


I've never heard of Lumiweld but with a name like that maybe it's made for 
luminium and might be better.

Rob
Date:Mon, 11 Jul 2005 18:12:02 +0000 (UTC)   Author:  

Re: welding cast aluminium   
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember Chris Bacon 
saying something like:


>> Very difficult, though not impossible. I always swear by JB Weld, a tube of 
>> stuff that you mix with hardener.
>
>Erm, what about Lumiweld?


Works ok, afaik.
-- 

Dave
SE6a
Date:Mon, 11 Jul 2005 19:17:12 +0100   Author:  

Re: welding cast aluminium   
"Chris Bacon"  wrote in message
news:42d29ed0$1_2@x-privat.org...

> Rob graham wrote:
> > "Andrew Vevers" wrote...
> >>I mowed my lawn yesterday and hit a chunk of metal which knocked a
section
> >>out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm
> >>thick.
> >>
> >>Will this weld back on with my MIG welder, using different wire. What
else
> >>will I need? Argon perhaps?
> >
> > Very difficult, though not impossible. I always swear by JB Weld, a tube
of
> > stuff that you mix with hardener.
>
> Erm, what about Lumiweld?


Excellent stuff! I have repaired motorcycle engine casings with this. It's a
sort of aluminium solder and usually advertised in car & bike mags.
-- 


Remove OILSLICK to reply.
Date:Mon, 11 Jul 2005 19:44:11 +0100   Author:  

Re: welding cast aluminium   
Guy King (guy.king@zetnet.co.uk) gurgled happily, sounding much like they 
were saying :


>> Erm, what about Lumiweld?

> What, that blue brie substitute the Milk Marketing Board tried to fob
> off on us a few years ago?


No, but I hear that Wensleydale is quite good if ever you need to protect 
wires from chafing in a hole through a steel panel.
Date:11 Jul 2005 20:14:20 GMT   Author:  

Re: welding cast aluminium   
I've used the same stuff I think but it's marketed as Technoweld, pretty 
good actually and surprisingly strong too. Snap on stock it on their vans 
usually.
cheers
Chris


"Ratchet"  wrote in message 
news:3jft0bFp5hqgU1@individual.net...

>
> "Chris Bacon"  wrote in message
> news:42d29ed0$1_2@x-privat.org...
>> Rob graham wrote:
>> > "Andrew Vevers" wrote...
>> >>I mowed my lawn yesterday and hit a chunk of metal which knocked a
> section
>> >>out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm
>> >>thick.
>> >>
>> >>Will this weld back on with my MIG welder, using different wire. What
> else
>> >>will I need? Argon perhaps?
>> >
>> > Very difficult, though not impossible. I always swear by JB Weld, a 
>> > tube
> of
>> > stuff that you mix with hardener.
>>
>> Erm, what about Lumiweld?
>
> Excellent stuff! I have repaired motorcycle engine casings with this. It's 
> a
> sort of aluminium solder and usually advertised in car & bike mags.
> -- 
>
>
> Remove OILSLICK to reply.
>
> 
Date:Mon, 11 Jul 2005 22:26:56 GMT   Author:  

Re: welding cast aluminium   
Same thing happend me. I used that fibreglass body repair stuff. Still going 
great two years later.

John


"Andrew Vevers" <http://www.environmentalconsultants.co.uk> wrote in message 
news:42d274f2$0$12914$cc9e4d1f@news.dial.pipex.com...

>I can't find uk.rec lawmowers so I thought you guys would know.
>
> I mowed my lawn yesterday and hit a chunk of metal which knocked a section
> out of the deck of the mower about 10x5 cm. The metal is about 3-4 mm 
> thick.
>
> Will this weld back on with my MIG welder, using different wire. What else
> will I need? Argon perhaps?
>
> 
Date:Wed, 13 Jul 2005 23:53:05 +0100   Author:  

Re: welding cast aluminium   
What ever seems to work best or easiest for you but if you want to weld it
right. first make sure the weld edges are very clean (impurities in alum.
welds really show up) you can use the mig it isn't the best but will work.
I would use an arc welder. they actually sell specific rod for welding
alum./cast. but some good 6011 will work. You have to heat up the metal w/
a torch first then weld it. also do not cool it down. i mean w/ water. if
it cools to rapidly it will just crack the weld. let it cool by air. I
have welded alot of this specific metal in many diff. applications and
never had a problem. take your time and it works just fine. good luck

p.s. duct tape fixes all =)
Date:Mon, 18 Jul 2005 00:30:50 -0400   Author:  

Re: welding cast aluminium   
The message 
from "storby"  contains these words:


> p.s. duct tape fixes all =)


Beware of the dark side though.

-- 
Skipweasel.
Ivor Cutler - "Never knowingly understood."
Date:Mon, 18 Jul 2005 08:19:30 +0100   Author:  

Re: welding cast aluminium   
"Guy King"  wrote in message
news:313030303432373942DB661202@zetnet.co.uk...

> The message

> from "storby"  contains these words:
>
> > p.s. duct tape fixes all =)
>
> Beware of the dark side though.
>
> -- 

yes we know the darkside is not sticky as the sticky is on the lighter side
of the duct tape
Date:Mon, 18 Jul 2005 09:44:41 GMT   Author: